Plastics Engineering Consulting — Switzerland

As an independent plastics engineering consulting firm based in Switzerland, we support companies with material selection, process optimization and failure analysis in injection molding.

When material, tooling and process don t align, it creates scrap, delays and unnecessary costs. We analyse the root cause and support implementation to a stable solution.

1. Material Consulting

The wrong material costs time and money. We analyse your specifications and recommend the optimal plastic — with justification, alternatives and processing advice.

What we do: Selection of the optimal plastic for your part based on mechanical, thermal, chemical and regulatory requirements.

Approach: Analysis of requirements → material proposals → cost/performance comparison → support during testing and validation.

Industries: Medical devices, automotive, electronics, consumer goods, mechanical engineering.

2. Injection Molding Process Optimization

Cycle times too long or high scrap rates? We analyse your injection molding process — machine parameters, tooling, material — and implement improvements with immediate effect.

What we do: Reduction of cycle time, scrap and quality deviations in running or new injection molding processes.

Approach: On-site or remote process analysis → systematic parameter optimization → DOE if required → documentation and validation.

3. Tool Design & Review

Wrong gate location, insufficient cooling, forgotten venting. We review your tool design before it gets expensive.

Consulting and review on gate system, venting, cooling, parting line and sliders.

Approach: Review of existing tool designs or support of new projects from the design phase. Acceptance at the toolmaker on request.

4. Defect Analysis & Quality Assurance

Sink marks, warpage, weld lines, silver streaks — we find the root cause and deliver a concrete action plan with priorities and implementation support.

Diagnosis and correction of injection molding defects such as sink marks, warpage, weld lines, silver streaks and voids.

Approach: Visual and measurement-based defect analysis → root cause identification (5-Why, Ishikawa) → concrete action plan with priorities.

5. Supplier Audit

We create the requirements profile, evaluate suppliers and conduct on-site audits — so you know exactly who you are dealing with.

Identification and audit of suitable injection molding suppliers in Switzerland and Europe.

Approach: Create requirements profile → longlist from our network → request quotations → supplier audit by agreement → recommendation with rationale.

6. Project Support

From idea to series release. We are your interface between development, toolmaking and the injection molder.

Technical coordination, milestone review, risk management and clear communication between all project partners.

SQS — Switzerlanderische Vereinigung für Qualitätsmanagementsysteme

Industries we serve

Medtech & Dental

Biocompatible materials, FDA, ISO 10993

Automotive

High heat resistance, flame protection, tribological

Electronics

ESD, CTI requirements, precision parts

Mechanical Engineering

Structural parts, sliding and damping elements

Consumer Goods

Surface quality, costs, cycle time, design freedom

Optics & Metrology

COC, COP, PMMA — highest optical clarity

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