20+ Years First Article Experience
We identify process risks early and translate machine observations into concrete actions.
Injection Molding First Article Inspection — On Site
First article inspection decides project success. We come on site with process setup, measurement and documentation.
On-Site Measurement
Dimensional inspection, visual inspection and process evaluation directly during sampling.
PPAP / FAI Documentation
Measurement values, process parameters, material data and approval documents to customer standard.
Independent Assessment
We sell no tooling of our own, but assess process and part independently.
Day Schedule
- 08:00 Review data, tool and machine
- 09:00 Start-up and establish process window
- 11:00 First measurement and visual inspection
- 13:00 Optimize holding pressure, temperature and cooling
- 15:00 Approval samples and documentation
- 16:30 Summary, risks and next steps
Pricing
- Half day from CHF 750 + flat travel costs Switzerland
- Full day up to 8h + travel Switzerland: from CHF 1,400
- Multi-day project: on request
- Preferred rates when purchasing tooling through SwissInjection
What does a professional first article inspection include?
A first article inspection report (FAIR) documents whether a newly manufactured part meets all requirements defined in the specifications. For injection molded parts this typically includes dimensional inspection, material proof, surface inspection, functional test and documentation according to VDA 19 or IATF 16949.
SwissInjection carries out first article inspection directly at your facility. We bring our own measurement equipment, record all measurement points on the part and prepare the FAIR to your specifications — standards-compliant and audit-proof.
When is a first article inspection required?
A first article inspection is always required when a new injection mold is produced for the first time, an existing mold has been modified or repaired, a supplier change takes place, new material batches are introduced, or regulatory and customer requirements demand a documented series release.
In particular in medical technology, automotive and electronics, documented series release via FAIR is an indispensable prerequisite for production approval. Without a valid first article report, many OEMs and Tier-1 suppliers will not accept delivery.
Our approach on the inspection day
We plan the sampling appointment together with you and your toolmaker. On the inspection day we are on site with calibrated measurement equipment (calipers, dial gauge, profile projector). Measurements are taken on at least five parts from running production under series parameters.
Deviations are immediately documented and evaluated. The completed FAIR is delivered to you digitally within 24 hours of the appointment. On request we also prepare English-language versions for international customers or supplier audits.
Prepare sampling
Upload drawings, quality requirements and existing measurement reports. We plan workflow, documentation and on-site support.